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Inspection Procedure and Check List for Inspection of Boiler Manufacturer and Boiler Erector/ Repairer

Approval Procedure & List of Document

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Time Limit


Inspection Procedure for Approval of Boiler Manufacturer (Boiler or boiler component, Economizer, mountings, fittings, pipelines, tubes, vessels, heat transfer equipments, forging, casting, header, water walls, dished end, manhole, De-super heaters, Attemperator, Blow down Tank, electrodes, steel making etc. to be used in a boiler) under Boilers Act, 1923 & Indian Boiler Regulations, 1950

Steps Procedure Remarks

Step 1

Boiler Manufacturer shall Submit application with relevant documents online. Visit www.rajfab.rajasthan.gov.in to apply. An inspector is allotted the inspection by the Chief Inspector of Factories and Boilers. No fees is required.
Step 2 Inspector Visits the premises/site of Boiler Manufacturer to inspect & assess
  • Manufacturing Facilities
  • Design facility
  • Qualified Man Power
  • Availability of Certified Welders
  • Internal Quality Control System and testing facilities
for the maximum capacity and strength of boiler or any of the following components proposed to be manufactured for the use in a boiler -
  • boiler
  • boiler component
  • Economizer
  • mountings
  • fittings
  • pipelines
  • tubes
  • vessels
  • heat transfer equipments
  • forging
  • casting
  • header
  • water walls
  • dished end
  • manhole
  • De-super heaters
  • Attemperator
  • Blow down Tank
  • electrodes
  • steel making etc.
As mention by the Boiler Manufacturer in uploaded documents.
Step 3 Inspector prepare inspection report at site and hand over a copy to the owner or his representative. Physical Inspection at site carries out by the Inspector/Competent person (Third Party). Uploaded Documents to be kept ready for inspection
Step 4 Shortcomings, if any, are informed online to the Boiler Manufacturer as per the inspection report prepared at site.
Step 5 After inspection, Inspector submits inspection reports along with all documents to Chief Inspector of Factories & Boilers who issues the approval of the boiler manufacturer for 1 year. The boiler manufacturer has to apply for renewal 7 days before of expiry date for renewal. Time limit for approval - 30 days

Inspection Procedure for Renewal of Approval Boiler Manufacturer

No inspection is required if there is no change in the manufacturing facilities, qualified man power, Certified welders and internal quality control system. In Case of any change, the inspection procedure is same as given for Inspection Procedure for Approval of Boiler Manufacturer. Time limit for approval - 30 days


Inspection Procedure for Approval of Boiler Repairer/Erector

No inspection is required. Time limit for approval - 30 days


Inspection Procedure for Renewal of Approval of Boiler Repairer/Erector.

No inspection is required. Time limit for approval - 30 days

Checklist For Inspection for Approval/ Renewal (in case of change of facilities) of Boiler Manufactuer

Sr. No. Name of Items Details
1.
  1. Name of Firm
  2. Name & Address of Factory /workshop (Where manufacturing is proposed)
  3. Site RIICO/other
  4. In case of other then specify whether land use converted to industrial (Attach orders)
  5. Own/Rented
  6. Telephone No.
  7. Email
  8. Website URL
2.
  1. Name of Occupier
  2. Designation of occupier (Director/Partner/Proprietor)
  3. Contact No.
  4. Email
  5. ID & Residence Address Proof (Attach)
3.
  1. Name of Factory/workshop Manager
  2. Designation of Manager
  3. Contact No.
  4. Email
  5. ID & Residence Address Proof (Attach)
4.
  1. Factory License No. (Under the Factories Act, 1948, if any)
  2. Otherwise provide DIC Registration No. (Attach copy)
  3. Total Electrical Power (Attach Load Certificate /Latest Electricity Bill)
  4. Capacity of DG Set
5. Details of Proposed Items to Manufacture under IBR, 1950. (min. to max. size in mm, Material, etc)
6. List of Qualified Technical Staff.
7. List of Qualified Welder
8. List of Machinery
  1. Type and Number
  2. Capacity
9. Laboratory Facility for
  1. Non Destructive Test (NDT)
  2. Radiography Facilities
  3. Ultrasonic Thickness Measuring Facilities
  4. MPT Facility(Magnetic Particle Test)
  5. Other Tests
  6. Heat Treatment System/Stress Relieving System
Available (Yes/No) (If yes, Attach Testing Equipment List)
10. NDT level, II Person Employed (Yes/No)
11. Provision of Maintaining IBR Raw Material Identifications such as-
  1. Colour Coding of Material
  2. Dimension Check (Internal & External)
Available (Yes/No)
12. Provision of Maintaining IBR Raw Material and Manufactured Item Stock Register
Available (Yes/No)
13. Hydraulic Test System
Available (Yes/No)
14. Laboratory Certification by
  1. CBB(Central Boiler Board)
  2. NABL(National Accredition Board of Laboratories)
15. List of Measuring Instruments with Capacity and Quantity
16. Internal Quality Control System
Available (Yes/No) If available then attach details
17. SOP (Standard Operating Procedure)
Available (Yes/No) If available then attach details
18. IBR Item Design System
Available (Yes/No) If available then attach details
19. Previous Experience/Jobs Carried Out Available
(Yes/No) If available then attach details